How to Build an Outdoor Grill Prep Station - Tools

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Learn how to build a weather-resistant grilling prep station; see video containing step-by-step instructions; download a free 3D model of the project.

Tools and supplies:
      Framing square
      Levels
      Twist-Lok drill and driver system
      Safety goggles
      Hacksaw with a fine-toothed blade for cutting metal
      Power Miter Saw
      Carpenter's pencil
      Power drill
      Assorted drill bits
      Assorted driver bits
      Corrosion-resistant decking screws
      Wood clamps
      Drill press
      Oscillating spindle sander
      Hammer
      Measuring tape
      Plate joiner
      Bar clamps
      Random orbital sander
      Router
      3/8" roundover bit
      Hammer
      Natural bristle brush (1" - 2")
      Natural bristle small touchup brush
      Small plastic container

Materials:
      Cedar or redwood lumber (see cut list below for stock dimensions)
     Duct tape
      Screws
     150-grit sandpaper
     Axle caps (2x)
     4" lawnmower wheels (2x)
     1/2" washers (4x)
     1/2" metal rod (wheel axle)
     Metal utensil hooks (5x)
     Titebond II weather resistant wood glue
     Wood biscuits
     Axle caps (2x)
     4" lawnmower wheels (2x)
     Thompson's® Water Seal® Advanced Tinted Wood Protector

Cut list:

Part name	Quantity	Dimensions
Front posts	2	3-1/2” x 33-1/2” x 1-1/2”
Back posts	2	3-1/2” x 32-1/2” x 1-1/2”
Runners	2	2” x 43” x 1-1/2”
Top rails	2	2” x 16” x 1-1/2”
Bottom rails	2	3-1/2” x 13” x 1-1/2”
Bottom front/back	2	3-1/2” x 29” x 1-1/2”
Shelf slats	9	3-1/2” x 16” x 3/4”
Handle/towel rack	1	3/4” dowel
Top front/back	2	3-1/2” x 39” x 1-1/2”
Top rails	5	3-1/2” x 14” x 1-1/2”
Support slats	2	3-1/2” x 23” x 3/4”
Cutting board	1	13-1/2” x 19-1/2”
Paper towel holders	2	1-1/2” x 5” x 1-1/2”
Condiment tray back	1	5” x 16” – 3/4”
Condiment tray front	1	3” x 16” – 3/4”
Condiment tray bottom	1	3-3/4” x 16” – 3/4”
Condiment tray sides	2	3” x 4-1/2” – 3/4”

Note: This list is based on this specific project and situation. Please adjust these items and instructions to your particular needs.

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