Learn how to repair damaged door framing and install a new triple-paned door.
Fifty years of dry rot, weather damage and cold winds from the nearby lake have convinced homeowners to replace their old sliding glass doors with a tripled-paned glass model. They must remove the old door and damaged wood before reconstructing and resizing the doorway to accommodate the new door assembly.
Step by Step Instructions with Video
Step
1
Assess the Damage and Assemble Tools and Materials
Assess the apparent damage. Assemble tools and materials to remove the existing door and reconstruct the dry-rotted areas of the doorway. You will be using a power nail gun and a saw to cut pressure treated wood, so protect yourself with safety glasses and a face mask.
Step
2
Detach the Brackets Holding the Fixed Door Panel
Detach the fixed panel door by removing screws from two brackets at the top and bottom of the door. Use a power driver to loosen the screws.
Step
3
Lift the Stationary Panel from the Tracks
Slide the fixed door to the center and lift it from the track.
Step
4
Prepare to Remove the Sliding Panel
Pry off the retaining strip that holds the sliding door in place. Next, remove the interior door casing. Lift out the sliding portion of the old door and dispose of both panels properly.
Step
5
Remove the Nails Holding the Door Frame in Place
Pull out the nails that hold the door frame in place. Use a hammer and nail remover.
Step
6
Detach and Remove the Aluminum Threshold
Remove the threshold, first removing screws and then lifting the aluminum strip.
Step
7
Pull the Doorframe Away from the Doorway
Pull the doorframe away from the opening and set it aside for disposal.
Step
8
Pry Out All Loose and Rotted Wood
Tear out any dry rot or loose wood until you have exposed solid material. A small crowbar along with a hammer and wood chisel will assist in prying up the loose material.
Step
9
Coat Un-treated Lumber with Wood Preservative
Coat un-treated lumber with wood preservative and use treated lumber for the remaining construction to restore the house and door framing.
Step
10
Set a Pressure-treated Two-by-six in the Doorway Floor
Set a pressure-treated two-by-six in place as the floor to the doorway. As an extra precaution, coat the ends with wood preservative.
Step
11
Use a Nail Gun to Secure the Two-by-six
Nail it in place with a cordless nail gun.
Step
12
Confirm the Two-by-six Is Level
Check with a bar level to determine whether the two-by-six is level. In the project, it is not.
Step
13
Repeat the Process for a Second Two-by-six
Set a second pressure-treated two-by-six on top of the first one. Coat its ends with wood preservative, too.
Step
14
Insert Shims to Support the Second Two-by-six
Insert shims under the lower end of the second board. We stack two shims and turn them so their respective wood grains run in the opposite direction before we place them several inches from the end of the second two-by-six.
Step
15
Confirm the Second Two-by-Six Is Level
Check with the bar level to ensure that the second board is level.
Step
16
Insert Additional Shims to Support the Two-by-six
Insert a series of shims along the length of the board to support it. Do not move the two-by-six out of its level position as you add the shims.
Step
17
Trim the Protruding Ends of the Shims
Use a Japanese handsaw to saw off the protruding ends of the shims.
Step
18
Nail the Second Two-by-six in Place
Nail the second two-by-six in place with the nail gun, driving the nails through the shims at the same time.
Step
19
Cover the Two-by-Six Construction with Sheet Metal Flashing
Cover the face of the new two-by-six construction with sheet metal flashing and then fold it over the top surface, back towards the house.
Step
20
Secure the Flashing with Galvanized Roofing Nails
Use a hammer to secure it with galvanized roofing nails.
Step
21
Nail a One-by-six Spacer Across the Top of the Doorway
Nail a one-by-six treated lumber spacer across the top of the doorway to lessen the height of the opening. Replacement doors are typically smaller than older doors, so measure both your new door and the opening to determine how much you will need to retrofit.
Step
22
Add a One-by-six Spacer to the Side of the Doorway
Add a vertical one-by six along the edge of the doorway, because the new door is about 3/4-inch narrower than the original. Secure it with the nail gun as well.
Step
23
Bend Out the Nailing Flange
Bend out the nailing flange along the top and sides of the new sliding door assembly. You will nail the flange to the house in a later step to hold the door in place, but it also provides some weather sealing.
Step
24
Apply Caulking to the Nailing Flange
Apply a 3/8-inch bead of exterior-grade caulking to the side of the nailing flange that will go against the house. You will probably need to lean the tall door against the railing so that you can easily reach the top and sides. The caulk will provide a weather-tight seal along the flange and the framing.
Step
25
Apply Caulking One Inch from the Edge of the Flashing
Apply a 3/8-inch bead of exterior caulking to the flashing at the bottom of the doorway. Essentially, you will outline a long rectangle set in from the edges of the flashing about 1 inch.
Step
26
Position the Door and Tilt It Against the Door Frame
Position the base of the door along the flashing and slowly tip it upwards until it is fully upright and the flange meets the doorway framing. Be sure to center the sliding door assembly on the doorway opening.
Step
27
Nail Through the Top Center of the Nailing Flange
Hammer a single nail through the flange at the top center of the doorway to hold it in place while you make adjustments.
Step
28
Confirm the Sides of the Door are Vertical
Use a bar level to confirm the sides of the door assembly are perfectly vertical. If necessary, shim one side to level the door assembly. Use the same process as outlined earlier for the two-by-sixes that form the doorway floor.
Step
29
Secure the Door with Additional Nails
Hammer in the rest of the nails to secure the door assembly in its level orientation.
Step
30
Replace the Door Casings with Exterior-grade Lumber
Replace the door casings at the top and sides with exterior-grade lumber. Paint the trim, if desired.