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How to Assemble a Child's Play Structure Kit

Learn how to build and install a kid's pre-fab outdoor play structure; details include site prep and tips for working with kits.

From San Antonio, Ron headed up North to Troup, Texas. This town sits about two and half hours East of Dallas where Ron paid a visit to Dennis and Kim Stephens. The Stephens were hoping for a little help building an outdoor play set for their daughter Kaylee. Since Ron really is a little kid at heart, this house was right up his alley.

Click Here For a list of what you will need in order to complete this project.

2-23b Ron meets the Stephens in Troup, TX
   

1. Play structure location:

  • Before Ron arrived, the Stephens had already decided where they would like the play structure to be installed. The Stephens already had a safe play surface, in this case pea gravel, on the ground but they moved it aside to install the structure.
2-23b discuss plans
   

2. The kit:

  • The Stephens had purchased a kit that included the plans, hardware and several accessories. The lumber and slide were purchased separately. The kit design was a two-story structure with a tube slide and other accessories connected to the upper level. All this required quite a bit of construction

 

2-23b animation
   
  • Before they got started, they familiarized themselves with the Swing-N-Slide® kit that they would be building.
2-23b the kit
   
  • Ron suggested that they separate the hardware before they begin. Using a muffin tin for all the small pieces, they laid out the pieces that they would need so that everything would be easily accessible.
2-23b separate hardware
   

3. Cut wood:

  • The kit included a cutting list for the lumber, which was the first thing they needed to do.
2-23b cut list
   
  • Using the cut list as a guide, they measured and marked each piece of wood. They used a speed square to draw straight cutting lines.
2-23b speed square
   
  • Dennis and Kim took turns with the circular saw. Running the base of the saw along the edge a speed square helped assure a straight cut.
2-23b circular saw
   

4. Assemble frame:

  • With all the lumber cut, it was time to begin with the assembly. The first step was to put together two nearly identical frames, which would act as the front and back of the play set.
2-23b animation
   
  • Ron featured adjustable self-closing hinge called the Tru-Close Multi-Adjust Hinge. To install these, first mount the base plates to the post and gate and then bolt the hinges to the plates first on the gate side and then on the post.
2-23b chalk line
   
  • They laid the boards out, one by one on top of the lines. Once all the pieces for the first frame were in position, they needed to temporarily attach them together
2-23b laid board by line
   
  • First Ron drilled four pilot holes through the joints and then drove a stainless steel screw into each hole.
2-23b drill pilot holes
   
  • They flipped the entire panel over to attach one more brace to the other side.
2-23b flip panel
   
  • They secured the joints with carriage bolts, washers and nuts. Finally, it was time to raise the frame to a vertical position so they could continue the assembly.
2-23b carriage bolts
   
Kim held up the level and told Ron and Dennis when the panel was perfectly vertical. 2-23b use level
   
  • Once plumb, they temporarily held the frames in place by clamping them to braces, which were then attached to stakes driven into the ground.
2-23b hold frame with clamps
 

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